Features

The BE series bitumen emulsion plant developed by our company can produce various types of emulsified bitumen to meet your construction requirements. The equipment has stable performance and is convenient to operate, and is widely used in various road construction and maintenance projects at home and abroad.Asphalt Emulsions,Asphalt,Bitumen Emulsion Plant,Emulsion Bitumen Plant,Asphalt Emulsion Machine

Series product model: BE-6; BE-10 ( Burner heating or hot oil heating optional)

bitumen-emulsion-asphalt-plant

Bitumen Decanter Main Features Asphalt Emulsions,Asphalt,Bitumen Emulsion Plant
1.The device adopts container design, which is convenient to install and transfer, and easy to learn.
2.Modular design can be equipped with water heater, heat oil coil heating device and others, which is convenient for site heating.
3.Provide two emulsion tanks, one work and one agitation to improve work efficiency
4.The key part of bitumen emulsion plant (i.e. colloid mill) is equipped with products of world famous brand. Its special structure of pilot rotors clearance is likely to keep tiny fixed clearance. It is made of special stainless steel with properties of wear resistance and corrosion resistance. Its emulsion fineness is less than 5μm.
5.Frequency governing motor is used to control the rotation speed of bitumen pump. Emulsion flow rate is regulated by valve (displayed by the flow meter). By the above means, bitumen content in emulsified bitumen (ratio of bitumen to water) can be accurately and stably controlled.
6.Thermal oil heating system is equipped thermal oil connector to heats water tank and warms all the pumps before production, which is easy and convenient to replace baking with blowtorch.
7.Thermal oil heating system realized automatic temperature controlling.
8.All the parts contacting the emulsion are made of qualified stainless steel with good anti-corrosion property to suit for production process of various kinds of emulsified bitumen.
bitumen-emulsion-plant

Sinoroader | Stirring System
It mainly consists of two emulsion mixing tanks (one responsible for storage, one for mixing), and a colloid mill.
emulsified-asphalt-colloid-mill



Sinoroader | Soap Solution System
It mainly includes emulsifier dilution tank, emulsifier heating system, emulsifier pump, emulsion metering, manual emulsion stirring.
bitumen-decanter-Thermal-Oil-System

Sinoroader | Bitumen Supply System
It mainly includes asphalt heating tank, asphalt pump and asphalt metering.
Bitumen-Supply-System

Sinoroader | Heat Exchange System
The heat exchanger mainly exchanges heat between the finished emulsified asphalt and water to reduce the storage temperature of the emulsified asphalt.
Heat-Exchange-System

Sinoroader | Thermal Oil System
This is a closed system. The drive of the thermal oil pump, the hear oil flows through electrical heating tank, bitumen pump, laminated tube, mill, and finally the thermal oil pump. In front of the thermal oil pump inlet, an expansion tank for heat Oil storage and makeup places above the plant body; blow down valve and the overflow port of expansion tank locate at the bottom of the plant body.
This system applies automatic heat oil temperature control by the electrical heating tank with a thermometer to preheat every pump before working, substituting for gasoline torch heating, which reduces the labors and makes this process easier and faster.
asphalt-Bitumen-Supply-System

Sinoroader | Water System
It mainly includes water heating tanks and hot water pumps.
Sinoroader | Electrical Control System 
It includes two systems: manual control and automatic control. Auto control system automatically controls the liquid level, soap solution flow rate and bitumen content, which performs independently and with no interactions.
A routine process once every operation is to set the parameters of emulsified bitumen content and productivity; solution flow rate and bitumen content will automatically changed according to the above mentioned two parameters.
asphalt-emulsified-bitumen-content


Specification



Model

BE-06

BE-10

Productivity(t/h)

6

10

Water Heating Tank Volume(m³)

4.5

6.5

Asphalt Heating Tank Volume(m³)

4.5

6.5

Emulsion Tank Volume(m³)

2×2

2.5×2

Finished Transfer Box Volume(m³)

0.8

1

Heating Method

Thermal Oil/Burner

Power(Kw)

57

70

Dimensions(mm)

7500x2200x2450

8500x2200x2350



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FAQ

    Q How is bitumen emulsion made?

    2020-01-07 11:11
    A Bitumen Emulsion is an area where technological progress is still being made to meet the requirements of pavement engineering. Anionic emulsions were first developed. They are currently less favored than the cationic emulsions, as cationic emulsions coat the aggregates more efficiently due to their positive load and have therefore better adhesion properties. Cationic Emulsion is both more favored and more widely used. Emulsified Bitumen usually consists of bitumen droplets suspended in water. This dispersion under normal circumstances would not take place, since everyone knows that oil and water don’t mix, but if an emulsifying agent is added to the water the asphalt will remain dispersed. Most emulsion are used for surface treatments. Emulsions enable much lower application temperatures to be used. Application temperatures range from 45°C to 70°C. This is much lower than the 150 to 190°C used for hot mix asphalt cements. The lower application temperatures will not damage the asphalt and are much safer for field personnel. In the production of bitumen emulsion, water is treated with an emulsifying agent and other chemicals and is pumped to a colloid mill along with bitumen. The colloid mill breaks the bitumen up into tiny droplets. The emulsifying agent migrates to the asphalt-water interface and keeps the droplets from coalescing. The emulsion is then pumped to a storage tank.

    Q What is the bitumen content of the produced emulsified bitumen?

    2019-12-24 09:54
    A It can produce any proportion of emulsified bitumen in the range of 30-65%.

    Q How is the emulsion and bitumen measured?

    2019-12-20 15:56
    A Metering by flow meter.

    Q How we control and operate this machine?

    2019-12-19 14:17
    A The control system of the device is fully intelligent, All operations of the device can be completed by the console.

    Q Is auxiliary heating system required for this machine?

    2019-12-10 09:03
    A Our emulsified bitumen plant equipped with heating system already and does not require for auxiliary heating system.
Bitumen Emulsion Plant

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